Industrial Vibrators

Industrial vibrators.pngIndustrial vibrators are designed to facilitate the flow of wet or dry materials in bins, hoppers, chutes and pipes, forms, railcars, bulk trailers, and trucks. The right vibrator can energize and maintain the movement of material by reducing both the coefficient of friction between the bulk material and the structure's walls, and the bulk material's particle-to-particle cohesion and interlocking. The wrong vibrator can compound the handling problem by compacting the material, damaging the structure being vibrated, wasting energy, and creating unwanted noise.

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For over 80 years, we at AIRMATIC have been at the forefront of solving bulk material flow problems, successfully prescribing countless vibrators to improve the flow of powders and bulk solids into or out of material containments.

We specialize in rotary pneumatic vibrators, rotary electric vibrators, electromagnetic vibrators, and piston air vibrators to solve problems in a wide range of applications. Some of the key industries we operate in include: feed and grain, mining, pharmaceuticals, concrete construction, aggregate, manufacturing, cement, food, plastics, power generation, water filtration, waste handling, and public utilities. Vibrators are economical to buy, install, and operate, and can be retrofitted to existing structures. When properly selected, located, and controlled, they will allow speed and force adjustment should the operating parameters or bulk material change.

We offer the most extensive range of air and electric vibrators in the material handling industry. Talk with us about what solutions would best suit your needs.

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Benefits of Industrial Vibrators:

  • Decreased labor costs to empty, fill and process bulk solids
  • Increased load in shipping containers
  • Increased and sped-up compaction of bulk solids in molds, forms and drums
  • Reduced damage to storage vessels

Types of Industrial Vibrators

Pneumatic Vibrators

Using safe, efficient compressed air power, the vibratory force of all Rotary Ball, Roller Vibrators, Dual Roller Vibrators, Turbine Vibrators and Motor-driven Vibrators, and Linear Piston Vibrators can be controlled by adjusting PSI to prompt and maintain the flow of any bulk solid. Learn more about our pneumatic vibrators and understand how they can improve your industrial process. 

Electric Vibrators

Readily available electric power is a clean, efficient and easy to control energy source that enables Rotary Vibrators and Linear Electromagnetic Vibrators to provide the consistent frequency/speed and force output that prompts and maintains flow of any bulk solid – and force output is adjustable. Learn more about our wide range of electric vibrators and their long life. 

Common Applications for Industrial Vibrators:

Useful in a range of manufacturing, processing, OEM applications including:

  • Bin, hopper & silo evacuation
  • Chute & downcomer pipe vibrating
  • Filter cleaning
  • Consolidating/compacting
  • Feeding
  • Screening
  • Shaking/cleaning
  • Orienting & positioning
  • Settling/jogging
  • Conveying
  • Fatigue testing
  • Vibration during welding
  • Dewatering/draining
  • Product sizing
  • Stress relief of castings & weldments


Industries that Include:

  • Aggregate
  • Cement
  • Chemical
  • Concrete Construction
  • Feed and Grain
  • Food Processing
  • Foundries
  • Manufacturing
  • Mining
  • Pharmaceuticals
  • Plastics
  • Power Generation
  • Precast Concrete
  • Public Utilities
  • Pulp and Paper
  • Railcar Unloading
  • Truck Unloading
  • Steel
  • Waste Handling
  • Water Filtration

 

Problems Solved with Flow Aids from AIRMATIC

In bulk material handling, issues like funneling, ratholing, plugging, doming/arching, bridging, caking, and scale build-up often occur in bins, hoppers, and silos. These flow problems can disrupt operations, reduce efficiency, and lead to costly downtime. The selection of flow aid equipment, such as rotary or linear vibrators, air cannons, bin aerators, or sonic horns, depends on the characteristics of the bulk material and the type of flow obstruction.

Rotary and linear vibrators are ideal for materials prone to bridging or ratholing, where internal friction and cohesive forces cause obstructions. Vibrators induce mechanical agitation, breaking these blockages by shaking the structure and material, facilitating consistent flow.

Air cannons work by blasting powerful bursts of compressed air into the bin or silo, dislodging material buildup and preventing plugging and doming/arching in difficult-to-reach areas. This method is particularly effective for sticky, moist, or fibrous materials.

Bin aerators are suitable for fine, dry powders that tend to compact and cause caking or bridging. These devices introduce low-pressure air into the bulk material to aerate it, reducing material compaction and promoting smooth discharge.

Sonic horns utilize low-frequency sound waves to vibrate the walls of the structure, loosening materials like dust or fine particles, addressing caking and scale build-up.

By matching the appropriate equipment to the specific flow problem, facilities can maintain uninterrupted material flow and ensure operational efficiency.

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Why Airmatic?

Industrial vibrators play important roles in numerous sectors of industry— manufacturing, concrete construction, mining, food processing, recycling, and much more. Since we also have long played a role in all these industries, we know industrial vibrators well. Count on us for the critical insight and knowledge that can help you make the right decisions on industrial vibrators for your operation.

Learn more reasons to buy from AIRMATIC.

Available Brands

Cleveland Vibrator

Cleveland Vibrator

Cougar

Cougar

Findeva

Findeva

Global Manufacturing

Global Manufacturing

Houston Vibrator

Houston Vibrator

Italvibras

Italvibras

Martin

Martin

Olivibra

Olivibra

Syntron

Syntron

Vibratek

Vibratek

WAM Group

WAM Group

Workmaster

Workmaster

We've Got a Few Stories

We’ve solved a lot of problems and helped a lot of customers since 1944. As a result, we have a lot of success stories to share. Review our collection of case studies for situations and scenarios that might be familiar to you — and solutions that could benefit you.

See the full list of case studies

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